Articles | Volume 14, issue 1
https://doi.org/10.5194/jsss-14-99-2025
https://doi.org/10.5194/jsss-14-99-2025
Regular research article
 | 
19 Jun 2025
Regular research article |  | 19 Jun 2025

Ultrasonic time-of-flight measurements for inline gas analysis and process monitoring in the phenolic urethane cold box process

Jakob Sablowski, Muhammad Talal Asghar, Mohammed Shakeer Khan, Michal Szucki, and Christian Kupsch

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Applications: Production measurement technology
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Concept for improving the form measurement results of aspheres and freeform surfaces in a tilted-wave interferometer
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Enabling the use of digital calibration certificates in industrial calibration management systems
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Characterization of sand and sand–binder systems from the foundry industry with electrical impedance spectroscopy
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Model-based analysis of constructional steel structures exemplified by dimensional checking on railway car shells using 3D scanning
Uwe Jurdeczka
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Cited articles

Baker, R. C.: Flow Measurement Handbook: Industrial Designs, Operating Principles, Performance, and Applications, 2nd edn., Cambridge University Press, 788 pp., ISBN 978-1-107-04586-6, 2016. 
GESTIS Substance Database: https://gestis-database.dguv.de/data?name=073330, last access: 26 September 2024. 
Haynes, W. M., Lide, D. R., and Bruno, T. J.: CRC Handbook of Chemistry and Physics, 97th edn., CRC Press, Boca Raton, London, New York, 2652 pp., ISBN 978-1-4987-5429-3, 2017. 
Holtzer, M. and Kmita, A.: Mold and Core Sands in Metalcasting: Chemistry and Ecology: Sustainable Development, Springer International Publishing, Cham, https://doi.org/10.1007/978-3-030-53210-9, 2020.  
JCGM: Evaluation of measurement data – Guide to the expression of uncertainty in measurement, https://doi.org/10.59161/JCGM100-2008E, 2008. 
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Short summary
We developed a measurement system to improve sand core production in foundries. Sand cores are essential for creating complex shapes in metal casting. Our system uses ultrasound waves to monitor the curing process, indicating how much of the catalyst remains in the exhaust gas. This real-time monitoring allows manufacturers to optimize the process, reducing waste and enhancing product quality. We tested the system on a lab-scale core-making machine and demonstrated its effectiveness.
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