Articles | Volume 5, issue 2
https://doi.org/10.5194/jsss-5-325-2016
© Author(s) 2016. This work is distributed under
the Creative Commons Attribution 3.0 License.
the Creative Commons Attribution 3.0 License.
https://doi.org/10.5194/jsss-5-325-2016
© Author(s) 2016. This work is distributed under
the Creative Commons Attribution 3.0 License.
the Creative Commons Attribution 3.0 License.
Challenges and trends in manufacturing measurement technology – the “Industrie 4.0” concept
Dietrich Imkamp
CORRESPONDING AUTHOR
Carl Zeiss Industrielle Messtechnik GmbH, Oberkochen, Germany
Jürgen Berthold
VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik (GMA),
Düsseldorf, Germany
Michael Heizmann
Institut für Industrielle Informationstechnik IIIT, Karlsruher Institut für Technologie KIT and Fraunhofer IOSB, MRD, Karlsruhe, Germany
Karin Kniel
Physikalisch-Technische Bundesanstalt, Braunschweig und Berlin,
Germany
Eberhard Manske
Technische Universität Ilmenau, Institut für Prozessmess-
und Sensortechnik, Germany
Martin Peterek
Lehrstuhl für Fertigungsmesstechnik und Qualitätsmanagement,
Werkzeugmaschinenlabor WZL der RWTH Aachen, University, Germany
Robert Schmitt
Lehrstuhl für Fertigungsmesstechnik und Qualitätsmanagement,
Werkzeugmaschinenlabor WZL der RWTH Aachen, University, Germany
Jochen Seidler
Mahr GmbH, Göttingen, Germany
Klaus-Dieter Sommer
Technische Universität Ilmenau, Institut für Prozessmess-
und Sensortechnik, Germany
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Jaqueline Stauffenberg, Steve Durstewitz, Martin Hofmann, Tzvetan Ivanov, Mathias Holz, Waleed Ehrhardt, Wolf-Ulrich Riegel, Jens-Peter Zöllner, Eberhard Manske, and Ivo Rangelow
J. Sens. Sens. Syst., 9, 71–78, https://doi.org/10.5194/jsss-9-71-2020, https://doi.org/10.5194/jsss-9-71-2020, 2020
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In this work, a self-actuated microcantilever is used as a flow sensor. Its resonance frequency, resonance amplitude and static deflection are measured. Most conventional flow sensors are often only calibrated for one type of gas and allow an analysis of gas mixtures only with increased effort. The work examines whether the volumetric flow and the mixing ratio of a binary gas mixture are possible simultaneously from these measured variables.
Judith Bredemann and Robert H. Schmitt
J. Sens. Sens. Syst., 7, 627–635, https://doi.org/10.5194/jsss-7-627-2018, https://doi.org/10.5194/jsss-7-627-2018, 2018
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Computed tomography (CT) is an important imaging technology which enables minimally invasive procedures. Uncertainties in imaging lead to erroneous initial conditions for the navigation process during minimally invasive surgery and result in a higher risk of unintended injuries. To minimize the risk, the uncertainties of the imaging process need to be estimated and considered during the planning of a procedure. A method for estimating the uncertainty is demonstrated.
Robert H. Schmitt and Christoph Voigtmann
J. Sens. Sens. Syst., 7, 389–402, https://doi.org/10.5194/jsss-7-389-2018, https://doi.org/10.5194/jsss-7-389-2018, 2018
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Metrology has a key position in networked, adaptive production, with the task of a holistic and valid assessment of the state of various production scenarios. Current trends and challenges for metrology in networked production, e.g., multi-sensor systems, model-based measurements, virtual measurement processes or the integration into adaptable production systems are described and the concept of
sensor information as a serviceis presented as a key development for the flexible use of metrology.
R. Schmitt, M. Köhler, J. V. Durá, and J. Diaz-Pineda
J. Sens. Sens. Syst., 3, 315–324, https://doi.org/10.5194/jsss-3-315-2014, https://doi.org/10.5194/jsss-3-315-2014, 2014
J. Berthold and D. Imkamp
J. Sens. Sens. Syst., 2, 1–7, https://doi.org/10.5194/jsss-2-1-2013, https://doi.org/10.5194/jsss-2-1-2013, 2013
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Measurement systems: Multi-sensor systems
Integration and evaluation of the high-precision MotionCam-3D into a 3D thermography system
Laser-tracker-based reference measurement for geometric calibration of phase-measuring deflectometry with active display registration
In situ analysis of hydration and ionic conductivity of sulfonated poly(ether ether ketone) thin films using an interdigitated electrode array and a nanobalance
Method and experimental investigation of surface heat dissipation measurement using 3D thermography
Determination of the mean base circle radius of gears by optical multi-distance measurements
Pedestrian navigation system based on the inertial measurement unit sensor for outdoor and indoor environments
Sensor characterization by comparative measurements using a multi-sensor measuring system
DAV3E – a MATLAB toolbox for multivariate sensor data evaluation
Autonomous micro-platform for multisensors with an advanced power management unit (PMU)
Combined distributed Raman and Bragg fiber temperature sensing using incoherent optical frequency domain reflectometry
Simultaneous in situ characterisation of bubble dynamics and a spatially resolved concentration profile: a combined Mach–Zehnder holography and confocal Raman-spectroscopy sensor system
Capacitive gas-phase detection in liquid nitrogen
A research port test bed based on distributed optical sensors and sensor fusion framework for ad hoc situational awareness
Sensor defect detection in multisensor information fusion
Comparing mobile and static assessment of biomass in heterogeneous grassland with a multi-sensor system
Instrumented flow-following sensor particles with magnetic position detection and buoyancy control
Qualification concept for optical multi-scale multi-sensor systems
On the use of electrochemical multi-sensors in biologically charged media
Mobile sensor platforms: categorisation and research applications in precision farming
Miguel-David Méndez-Bohórquez, Sebastian Schramm, Robert Schmoll, and Andreas Kroll
J. Sens. Sens. Syst., 13, 123–133, https://doi.org/10.5194/jsss-13-123-2024, https://doi.org/10.5194/jsss-13-123-2024, 2024
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3D thermograms are a good alternative when a single traditional 2D thermal image does not reveal enough information to analyze a complex object. However, the 3D thermography field is still under exploration. This paper shows a comparison of a thermography system operated with two different 3D sensors. The results indicate that the depth sensor with more accurate measurements captures the object geometry better, and therefore the interpretation of the 3D thermograms is improved.
Yann Sperling and Ralf Bernhard Bergmann
J. Sens. Sens. Syst., 13, 1–7, https://doi.org/10.5194/jsss-13-1-2024, https://doi.org/10.5194/jsss-13-1-2024, 2024
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Phase-measuring deflectometry is an optical shape measurement technique for reflective surfaces. The basic idea is that a pattern that is observed through reflection on a curved surface gets distorted and reveals information about its shape. In this work we describe a method to move the pattern to obtain data for quantitative shape determination. The experimental setup is calibrated. With a laser tracker we reveal calibration errors and discuss their influence on the reconstructed shape.
Hendrik Wulfmeier, Niklas Warnecke, Luca Pasquini, Holger Fritze, and Philippe Knauth
J. Sens. Sens. Syst., 11, 51–59, https://doi.org/10.5194/jsss-11-51-2022, https://doi.org/10.5194/jsss-11-51-2022, 2022
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A newly developed experimental setup to characterize thin polymeric films during dehydration and hydration is presented. The great advantage of this measurement device and technique is that it monitors the mass change and conductivity of the films in situ and simultaneously at virtually identical conditions. The feasibility of the technique is demonstrated by characterizing ionomer thin films. A mass resolution of ±7.9 ng is achieved. The precision of relative humidity (RH) control is ±0.15 %.
Robert Schmoll, Sebastian Schramm, Tom Breitenstein, and Andreas Kroll
J. Sens. Sens. Syst., 11, 41–49, https://doi.org/10.5194/jsss-11-41-2022, https://doi.org/10.5194/jsss-11-41-2022, 2022
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The method of non-contact temperature measurement in conjunction with a 3D sensor described in this paper can be used to determine the heat loss of technical devices and industrial plants. This measurement tool thus helps to optimize the energy efficiency of these devices and plants.
Marc Pillarz, Axel von Freyberg, and Andreas Fischer
J. Sens. Sens. Syst., 9, 273–282, https://doi.org/10.5194/jsss-9-273-2020, https://doi.org/10.5194/jsss-9-273-2020, 2020
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The necessary reliability of wind turbine gearboxes increases the requirements for large gear measurements. However, standard measuring methods reach their limits for large gears with diameters > 1 m. Therefore a scalable optical gear measurement approach is presented. At first, simulation and experimental results prove the principle applicability of the measuring approach for small gear measurements. Geometric parameters of gears can be determined with a single-digit micrometer uncertainty.
Marcin Uradzinski and Hang Guo
J. Sens. Sens. Syst., 9, 7–13, https://doi.org/10.5194/jsss-9-7-2020, https://doi.org/10.5194/jsss-9-7-2020, 2020
Sebastian Hagemeier, Markus Schake, and Peter Lehmann
J. Sens. Sens. Syst., 8, 111–121, https://doi.org/10.5194/jsss-8-111-2019, https://doi.org/10.5194/jsss-8-111-2019, 2019
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In this contribution a multi-sensor measuring system is presented. With this measurement system comparative measurements using five different surface measurement sensors are performed under identical conditions in a single set-up. The presented measurement results show different transfer behaviour of each sensor and indicate unique advantages for tactile and optical sensors. Comparative measuring enables the investigation of measurement deviations and helps to improve appropriate techniques.
Manuel Bastuck, Tobias Baur, and Andreas Schütze
J. Sens. Sens. Syst., 7, 489–506, https://doi.org/10.5194/jsss-7-489-2018, https://doi.org/10.5194/jsss-7-489-2018, 2018
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Predictions about systems too complex for physical modeling can be made nowadays with data-based models. Our software DAV³E is an easy way to extract relevant features from cyclic raw data, a process often neglected in other software packages, based on mathematical methods, incomplete physical models, or human intuition. Its graphical user interface further provides methods to fuse data from many sensors, to teach a model the prediction of new data, and to check the model’s performance.
Pierre Bellier, Philippe Laurent, Serguei Stoukatch, François Dupont, Laura Joris, and Michael Kraft
J. Sens. Sens. Syst., 7, 299–308, https://doi.org/10.5194/jsss-7-299-2018, https://doi.org/10.5194/jsss-7-299-2018, 2018
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An original platform embedding multiple sensors and an energy harvesting unit is described. It is versatile and requires little or no maintenance. Multiple platforms can be connected to a hub device in a wireless sensor network. Emphasis was put on the reduction of power consumption and on the energy harvesting unit. With the addition of a small solar panel the system can be fully autonomous indoors. Characterization of power consumption and a test in real-world operation are presented.
Max Koeppel, Stefan Werzinger, Thomas Ringel, Peter Bechtold, Torsten Thiel, Rainer Engelbrecht, Thomas Bosselmann, and Bernhard Schmauss
J. Sens. Sens. Syst., 7, 91–100, https://doi.org/10.5194/jsss-7-91-2018, https://doi.org/10.5194/jsss-7-91-2018, 2018
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Optical temperature sensors offer unique features which make them indispensable for key industries such as the energy sector. However, commercially available systems are designed to perform either distributed or hot spot temperature measurements. We have combined two measurement concepts to overcome this limitation, which allow distributed temperature measurements to be performed simultaneously with read-outs of optical hot spot temperature sensors at distinct positions along a fiber.
Jajnabalkya Guhathakurta, Daniela Schurr, Günter Rinke, Roland Dittmeyer, and Sven Simon
J. Sens. Sens. Syst., 6, 223–236, https://doi.org/10.5194/jsss-6-223-2017, https://doi.org/10.5194/jsss-6-223-2017, 2017
Christoph Kandlbinder, Alice Fischerauer, Mario Mösch, Tobias Helling, Gerhard Fischerauer, and Martin Siegl
J. Sens. Sens. Syst., 6, 135–143, https://doi.org/10.5194/jsss-6-135-2017, https://doi.org/10.5194/jsss-6-135-2017, 2017
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In this work we present a cost- and energy-efficient measurement system for the spatial detection of gas phases in liquid fluids with a low permittivity value. We showed that we can simulate the system and its environment and use the calculated results to interpret the results originating from measurements of the electrical capacitance between different electrodes. The proposed system can be modified for, e.g., observation of fluid behaviour in cryogenic tanks for reigniteable space propulsion.
Nick Rüssmeier, Axel Hahn, Daniela Nicklas, and Oliver Zielinski
J. Sens. Sens. Syst., 6, 37–52, https://doi.org/10.5194/jsss-6-37-2017, https://doi.org/10.5194/jsss-6-37-2017, 2017
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Maritime study sites utilized as a physical experimental test bed for sensor data fusion, communication technology and data stream analysis tools can provide substantial frameworks for design and development of e-navigation technologies. Increasing safety by observation and monitoring of the maritime environment with new technologies meets forward-looking needs to facilitate situational awareness. The study highlights research potentials and foundations achieved by distributed optical sensors.
Jan-Friedrich Ehlenbröker, Uwe Mönks, and Volker Lohweg
J. Sens. Sens. Syst., 5, 337–353, https://doi.org/10.5194/jsss-5-337-2016, https://doi.org/10.5194/jsss-5-337-2016, 2016
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This paper presents a novel method for the detection of sensor defects. Here, the consistency between measurements of sensor groups are utilized for this method. The sensor groups are pre-determined by the structure of an existing sensor fusion algorithm, which is in turn used to determine the health of a monitored system (e.g. a machine). Defect detection results of the presented method for different test cases and the method's capability to detect a number of typical sensor defects are shown.
Hanieh Safari, Thomas Fricke, Björn Reddersen, Thomas Möckel, and Michael Wachendorf
J. Sens. Sens. Syst., 5, 301–312, https://doi.org/10.5194/jsss-5-301-2016, https://doi.org/10.5194/jsss-5-301-2016, 2016
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This study aimed to explore the potential of a multi-sensor system for assessment of biomass in pastures under different grazing intensities. Prediction accuracy with a mobile application of sensors was always lower than when sensors were applied statically. However accuracy of biomass prediction improved with increasing grazing intensity. Although the limitations associated with the system especially in very lenient pastures, the finding opens up a perspective for future grazing management.
Sebastian Felix Reinecke and Uwe Hampel
J. Sens. Sens. Syst., 5, 213–220, https://doi.org/10.5194/jsss-5-213-2016, https://doi.org/10.5194/jsss-5-213-2016, 2016
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Sensor particles with buoyancy control and position detection are presented, which are used for flow tracking in large vessels, such as biogas digesters and waste water tanks. They were tested in the realistic flows of a biogas digester. The buoyancy control allows taring for good flow tracing by the sensor particles, and it lets them float to the surface after data acquisition for easy recovery. The fluid mixing was estimated from detected passages of sensor particles at a magnetic coil.
A. Loderer and T. Hausotte
J. Sens. Sens. Syst., 5, 1–8, https://doi.org/10.5194/jsss-5-1-2016, https://doi.org/10.5194/jsss-5-1-2016, 2016
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This article describes a new qualification concept for dimensional measurements on optical measuring systems, using the example of a prototypical multi-scale multi-sensor fringe projection system for production-related inspections of sheet-bulk metal-formed parts. A new concept is developed for determining the orientations and positions of the sensors' measuring ranges in a common coordinate system. The principle element of the concept is a newly developed flexible reference artefact.
S. Sachse, A. Bockisch, U. Enseleit, F. Gerlach, K. Ahlborn, T. Kuhnke, U. Rother, E. Kielhorn, P. Neubauer, S. Junne, and W. Vonau
J. Sens. Sens. Syst., 4, 295–303, https://doi.org/10.5194/jsss-4-295-2015, https://doi.org/10.5194/jsss-4-295-2015, 2015
C. W. Zecha, J. Link, and W. Claupein
J. Sens. Sens. Syst., 2, 51–72, https://doi.org/10.5194/jsss-2-51-2013, https://doi.org/10.5194/jsss-2-51-2013, 2013
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Short summary
Strategic considerations and publications dealing with the future of industrial production are significantly influenced these days by the concept of "Industrie 4.0". For this reason the field of measurement technology for industrial production must also tackle this concept when thinking about future trends and challenges in metrology.
Strategic considerations and publications dealing with the future of industrial production are...