Articles | Volume 13, issue 2
https://doi.org/10.5194/jsss-13-263-2024
© Author(s) 2024. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/jsss-13-263-2024
© Author(s) 2024. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
A concept for sensor system developments using raw-milk monitoring as a case study
Maximilian Koehne
CORRESPONDING AUTHOR
Fraunhofer Institute for Process Engineering and Packaging IVV, 85354 Freising, Germany
Department of Systems Engineering, Saarland University, 66123 Saarbrücken, Germany
Michael Henfling
CORRESPONDING AUTHOR
Fraunhofer Institute for Electronic Microsystems and Solid State Technologies EMFT, 80686 Munich, Germany
Institute of Physics, Universität der Bundeswehr München, 85577 Neubiberg, Germany
Leistungszentrum “Sichere und intelligente Systeme” – LZSiS, 80686 Munich, Germany
Kristina Amtmann
Chair of Aroma and Smell Research, Friedrich-Alexander-Universität Erlangen-Nürnberg, 91054 Erlangen, Germany
Andreas Stenzel
Fraunhofer Institute for Process Engineering and Packaging IVV, 85354 Freising, Germany
Chair of Aroma and Smell Research, Friedrich-Alexander-Universität Erlangen-Nürnberg, 91054 Erlangen, Germany
Andrea Buettner
Fraunhofer Institute for Process Engineering and Packaging IVV, 85354 Freising, Germany
Chair of Aroma and Smell Research, Friedrich-Alexander-Universität Erlangen-Nürnberg, 91054 Erlangen, Germany
Sabine Trupp
Fraunhofer Institute for Electronic Microsystems and Solid State Technologies EMFT, 80686 Munich, Germany
Institute of Physics, Universität der Bundeswehr München, 85577 Neubiberg, Germany
Leistungszentrum “Sichere und intelligente Systeme” – LZSiS, 80686 Munich, Germany
Fraunhofer Institute for Process Engineering and Packaging IVV, 85354 Freising, Germany
Tilman Sauerwald
Fraunhofer Institute for Process Engineering and Packaging IVV, 85354 Freising, Germany
Department of Systems Engineering, Saarland University, 66123 Saarbrücken, Germany
Related authors
Maximilian Koehne, Omar Tarek Penagos Carrascal, Michael Czerny, Gina Zeh, and Tilman Sauerwald
J. Sens. Sens. Syst., 14, 75–88, https://doi.org/10.5194/jsss-14-75-2025, https://doi.org/10.5194/jsss-14-75-2025, 2025
Short summary
Short summary
Continuous odor monitoring is becoming increasingly important. Therefore, odor monitoring systems are needed that are less expensive than conventional laboratory equipment and do not require trained personnel. Here, a gas chromatography selective odorant measurement sensor array (GC-SOMSA) system is used as part of the development concept. It correlates a sensor response to a mass spectrometer signal and an odor impression. This allows for a fast and inexpensive characterization suitable for many applications.
Maximilian Koehne, Christopher Schmidt, Satnam Singh, Andreas Grasskamp, Tilman Sauerwald, and Gina Zeh
J. Sens. Sens. Syst., 12, 215–223, https://doi.org/10.5194/jsss-12-215-2023, https://doi.org/10.5194/jsss-12-215-2023, 2023
Short summary
Short summary
Continuous inspection of gases is increasingly important for process monitoring, like fruit ripening. This involves the detection of individual markers in complex gas mixtures, e.g., to indicate spoilage. Unfortunately, classical techniques are lab-bound and resource-intensive. Hence, small, low-cost systems are being developed. Thereto, we propose a sensor system, containing a non-heated gas separation unit and gas sensors combined with a compensation of surrounding temperature effects.
Wolfhard Reimringer, Helen Haug, and Tilman Sauerwald
J. Sens. Sens. Syst., 15, 35–46, https://doi.org/10.5194/jsss-15-35-2026, https://doi.org/10.5194/jsss-15-35-2026, 2026
Short summary
Short summary
This article presents first results from our research on the improvement of post-consumer recycled plastics in a suitable measurement situation on the compounding extruder, where the material is molten and by-products are removed by a vacuum. An extraction system was implemented, and samples were analyzed with laboratory methods. The results give insight into occurring substances and show the feasibility of the technique. Guidelines for an online sampling and monitoring system are derived.
Maximilian Koehne, Omar Tarek Penagos Carrascal, Michael Czerny, Gina Zeh, and Tilman Sauerwald
J. Sens. Sens. Syst., 14, 75–88, https://doi.org/10.5194/jsss-14-75-2025, https://doi.org/10.5194/jsss-14-75-2025, 2025
Short summary
Short summary
Continuous odor monitoring is becoming increasingly important. Therefore, odor monitoring systems are needed that are less expensive than conventional laboratory equipment and do not require trained personnel. Here, a gas chromatography selective odorant measurement sensor array (GC-SOMSA) system is used as part of the development concept. It correlates a sensor response to a mass spectrometer signal and an odor impression. This allows for a fast and inexpensive characterization suitable for many applications.
Maximilian Koehne, Christopher Schmidt, Satnam Singh, Andreas Grasskamp, Tilman Sauerwald, and Gina Zeh
J. Sens. Sens. Syst., 12, 215–223, https://doi.org/10.5194/jsss-12-215-2023, https://doi.org/10.5194/jsss-12-215-2023, 2023
Short summary
Short summary
Continuous inspection of gases is increasingly important for process monitoring, like fruit ripening. This involves the detection of individual markers in complex gas mixtures, e.g., to indicate spoilage. Unfortunately, classical techniques are lab-bound and resource-intensive. Hence, small, low-cost systems are being developed. Thereto, we propose a sensor system, containing a non-heated gas separation unit and gas sensors combined with a compensation of surrounding temperature effects.
Andreas T. Grasskamp, Satnam Singh, Helen Haug, and Tilman Sauerwald
J. Sens. Sens. Syst., 12, 93–101, https://doi.org/10.5194/jsss-12-93-2023, https://doi.org/10.5194/jsss-12-93-2023, 2023
Short summary
Short summary
In this work, we have developed and validated a semi-automatic approach that greatly reduces the amount of interaction and effort needed for analyzing samples via gas chromatography–mass spectrometry. Further, unlike many other approaches, our developed tool is accessible to the novice and does not require any programming experience. Using whisky as an example substance, we show how the analysis method compares to conventional software, and we validate our approach against that.
Cited articles
Azzara, C. D. and Campbell, L. B.: Off-Flavors of Dairy Products, Dev. Food Sci., 28, 329–374, https://doi.org/10.1016/B978-0-444-88558-6.50018-0, 1992.
Bastuck, M., Baur, T., Richter, M., Mull, B., Schütze, A., and Sauerwald, T.: Comparison of ppb-level gas measurements with a metal-oxide semiconductor gas sensor in two independent laboratories, Sensor. Actuat. B-Chem., 273, 1037–1046, https://doi.org/10.1016/j.snb.2018.06.097, 2018a.
Bastuck, M., Baur, T., and Schütze, A.: DAV3E – a MATLAB toolbox for multivariate sensor data evaluation, J. Sens. Sens. Syst., 7, 489–506, https://doi.org/10.5194/jsss-7-489-2018, 2018b.
Bauersfeld, M.-L., Peter, C., Wöllenstein, J., Bücking, M., Bruckert, J., and Steinhanses, J.: B5.4 - Gas sensor array for low-cost gas chromatography in food industry processes, in: SENSOR+TEST Conferences 2009, Congress Center Nürnberg, Nürnberg, Germany, 25–28 October 2009, Proceedings SENSOR 2009, 1, 245–250, https://doi.org/10.5162/sensor09/v1/b5.4, 2009.
Bauersfeld, M.-L., Bucking, M., Bruckert, J., and Wollenstein, J.: Miniaturised gas chromatographic system with metal oxide gas sensor array for fast detection of off-flavors, in: 2011 16th International Solid-State Sensors, Actuators and Microsystems Conference, Beijing, China, 5–9 June 2011, IEEE, 2086–2089, https://doi.org/10.1109/TRANSDUCERS.2011.5969262, 2011.
Baur, T., Schütze, A., and Sauerwald, T.: Optimierung des temperaturzyklischen Betriebs von Halbleitergassensoren, tm - Technisches Messen, 82, 187–195, https://doi.org/10.1515/teme-2014-0007, 2015.
Baur, T., Schütze, A., and Sauerwald, T.: A4.2 - Detection of short trace gas pulses, in: Proceedings Sensor 2017, AMA Conferences 2017, Nürnberg, Germany, 30 May–1 June 2017, 87–91, https://doi.org/10.5162/sensor2017/A4.2, 2017a.
Baur, T., Schütze, A., and Sauerwald, T.: Detektion von kurzen Gaspulsen für die Spurengasanalytik, tm - Technisches Messen, 84, 88–92, https://doi.org/10.1515/teme-2017-0035, 2017b.
Baur, T., Schultealbert, C., Schütze, A., and Sauerwald, T.: Novel method for the detection of short trace gas pulses with metal oxide semiconductor gas sensors, J. Sens. Sens. Syst., 7, 411–419, https://doi.org/10.5194/jsss-7-411-2018, 2018a.
Baur, T., Schultealbert, C., Schütze, A., and Sauerwald, T.: Device for the detection of short trace gas pulses, tm - Technisches Messen, 85, 496–503, https://doi.org/10.1515/teme-2017-0137, 2018b.
Baur, T., Amann, J., Schultealbert, C., and Schütze, A.: Field Study of Metal Oxide Semiconductor Gas Sensors in Temperature Cycled Operation for Selective VOC Monitoring in Indoor Air, Atmosphere, 12, 647, https://doi.org/10.3390/atmos12050647, 2021.
Beauchamp, J., Zardin, E., Silcock, P., and Bremer, P. J.: Monitoring photooxidation-induced dynamic changes in the volatile composition of extended shelf life bovine milk by PTR-MS, J. Mass Spectrom., 49, 952–958, https://doi.org/10.1002/jms.3430, 2014.
Bendall, J. G.: Aroma compounds of fresh milk from New Zealand cows fed different diets, J. Agr. Food Chem., 49, 4825–4832, https://doi.org/10.1021/jf010334n, 2001.
BMEL (Bundesministerium für Ernährung und Landwirtschaft/Federal Ministry of Food and Agriculture): Verordnung zur Förderung der Güte von Rohmilch (Rohmilchgüteverordnung - RohmilchGütV): RohmilchGütV (Ordinance on the Promotion of the Quality of Raw Milk (Raw Milk Quality Ordinance - RohmilchGütV): RohmilchGütV), 2021.
Debong, M. W., N'Diaye, K., Owsienko, D., Schöberl, D., Ammar, T., Lang, R., Buettner, A., Hofmann, T., and Loos, H. M.: Dietary Linalool is Transferred into the Milk of Nursing Mothers, Mol. Nutr. Food Res., 65, e2100507, https://doi.org/10.1002/mnfr.202100507, 2021.
Engel, W., Bahr, W., and Schieberle, P.: Solvent assisted flavour evaporation – a new and versatile technique for the careful and direct isolation of aroma compounds from complex food matrices, Eur. Food Res. Technol., 209, 237–241, https://doi.org/10.1007/s002170050486, 1999.
Fischer, L., Klinger, A., Herbig, J., Winkler, K., Gutmann, R., and Hansel, A.: The LCU: versatile trace gas calibration, in: 6th International Conference on Proton Transfer Reaction Mass Spectrometry and its Applications Sölden-Obergurgel, Austria, 3–8 February 2013, 192–194, ISBN 9783902811912, 2013.
Forss, D. A.: Mechanisms of formation of aroma compounds in milk and milk products, J. Dairy Res., 46, 691–706, https://doi.org/10.1017/s0022029900020768, 1979.
Friedrich, J. E. and Acree, T. E.: Gas Chromatography Olfactometry (GC/O) of Dairy Products, Int. Dairy J., 8, 235–241, https://doi.org/10.1016/S0958-6946(98)80002-2, 1998.
García-González, D. L. and Aparicio, R.: Coupling MOS sensors and gas chromatography to interpret the sensor responses to complex food aroma: Application to virgin olive oil, Food Chem., 120, 572–579, https://doi.org/10.1016/j.foodchem.2009.09.097, 2010.
Geiss, O., Giannopoulos, G., Tirendi, S., Barrero-Moreno, J., Larsen, B. R., and Kotzias, D.: The AIRMEX study - VOC measurements in public buildings and schools/kindergartens in eleven European cities: Statistical analysis of the data, Atmos. Environ., 45, 3676–3684, https://doi.org/10.1016/j.atmosenv.2011.04.037, 2011.
ISO: Gas analysis - Preparation of calibration gas mixtures using dynamic methods: Part 1: General aspects (ISO 6145-1:2019); German version EN ISO 6145-1:2019, DIN German Institute for Standardization, DIN EN ISO 6145-1:2020-02, 71.040.40 Chemische Analyse, Beuth Verlag GmbH, Berlin, https://doi.org/10.31030/3069640, 2020.
Janssen, S., Schmitt, K., Blanke, M., Bauersfeld, M. L., Wöllenstein, J., and Lang, W.: Ethylene detection in fruit supply chains, Philos. T. Roy. Soc. A, 372, 20130311, https://doi.org/10.1098/rsta.2013.0311, 2014.
Joppich, J., Su, Z., Marschibois, M., Karst, K., Bur, C., and Schütze, A.: 2.3 – MOS Sensors for Spoilage Detection of Milk using GC-MS and Human Perception as Reference, in: 16. Dresdner Sensor-Symposium 2022, Dresden, Germany, 5–7 December 2022, Vorträge, 17–22, https://doi.org/10.5162/16dss2022/2.3, 2022.
Koehne, M., Schmidt, C., Singh, S., Grasskamp, A., Sauerwald, T., and Zeh, G.: Development of a gas chromatography system coupled to a metal-oxide semiconductor (MOS) sensor, with compensation of the temperature effects on the column for the measurement of ethene, J. Sens. Sens. Syst., 12, 215–223, https://doi.org/10.5194/jsss-12-215-2023, 2023.
Köhne, M., Zeh, G., Sauerwald, T., Henfling, M., Amtmann, K., Büttner, A., and Trupp, S.: P28 – Charakterisierung kommerzieller Gassensoren zur Detektion von Verderbsmarkern in Kuhmilch, in: 16. Dresdner Sensor-Symposium 2022, Dresden, Germany, 5–7 December 2022, Poster, 160–165, https://doi.org/10.5162/16dss2022/P28, 2022.
Koistinen, K., Kotzias, D., Kephalopoulos, S., Schlitt, C., Carrer, P., Jantunen, M., Kirchner, S., McLaughlin, J., Mølhave, L., Fernandes, E. O., and Seifert, B.: The INDEX project: executive summary of a European Union project on indoor air pollutants, Allergy, 63, 810–819, https://doi.org/10.1111/j.1398-9995.2008.01740.x, 2008.
MIV (Milch Industrie Verband/Milk Industry Association): Fakten Milch: Milch und mehr - die deutsche Milchwirtschaft auf einen Blick, Infomrationsbroschüre des Milchindustrie-Verbandes e.V., Berlin, https://milchindustrie.de/marktdaten/produktion/, last access: 8 October 2023.
Natrella, G., Gambacorta, G., and Faccia, M.: Volatile organic compounds throughout the manufacturing process of Mozzarella di Gioia del Colle PDO cheese, Czech J. Food Sci., 38, 215–222, https://doi.org/10.17221/129/2020-CJFS, 2020.
Palmquist, D. L., Beaulieu, A. D., and Barbano, D. M.: Feed and animal factors influencing milk fat composition, J. Dairy Sci., 76, 1753–1771, https://doi.org/10.3168/jds.S0022-0302(93)77508-6, 1993.
Rashid, A., Javed, I., Rasco, B., Sablani, S., Ayaz, M., Ali, M., Abdullah, M., Imran, M., Gondal, T., Afzal, M., Atif, M., Salehi, B., Rodrigues, C., Sharifi-Rad, J., and Martins, N.: Measurement of Off-Flavoring Volatile Compounds and Microbial Load as a Probable Marker for Keeping Quality of Pasteurized Milk, Appl. Sci., 9, 959, https://doi.org/10.3390/app9050959, 2019.
Richter, M., Jann, O., Horn, W., Pyza, L., and Wilke, O.: System to generate stable long-term VOC gas mixtures of concentrations in the ppb range for test and calibration purposes, Gefahrstoffe, Reinhaltung der Luft = Air quality control, Springer-VDI-Verlag, 73, 103–106, https://opus4.kobv.de/opus4-bam/frontdoor/index/index/docId/27903 (last access: 26 June 2023), 2013.
Roberts, H. A.: Raw milk quality - milk flavor, Kansas Agricultural Experiment Station Research Reports, 57–60, https://doi.org/10.4148/2378-5977.2966, 1993.
Schiano, A. N., Harwood, W. S., and Drake, M. A.: A 100-Year Review: Sensory analysis of milk, J. Dairy Sci., 100, 9966–9986, https://doi.org/10.3168/jds.2017-13031, 2017.
Schultealbert, C., Amann, J., Baur, T., and Schütze, A.: Measuring Hydrogen in Indoor Air with a Selective Metal Oxide Semiconductor Sensor, Atmosphere, 12, 366, https://doi.org/10.3390/atmos12030366, 2021.
Sensirion: SGP40 – VOC sensor for HVAC and air quality applications: Datasheet SGP40, https://sensirion.com/products/catalog/SGP40, last access: 30 August 2023.
Smith, D., Chippendale, T. W., and Španěl, P.: Selected ion flow tube, SIFT, studies of the reactions of H3O+, NO+ and O with some biologically active isobaric compounds in preparation for SIFT-MS analyses, Int. J. Mass Spectrom., 303, 81–89, https://doi.org/10.1016/j.ijms.2011.01.005, 2011.
Toso, B., Procida, G., and Stefanon, B.: Determination of volatile compounds in cows' milk using headspace GC-MS, J. Dairy Res., 69, 569–577, https://doi.org/10.1017/S0022029902005782, 2002.
Van Den Dool, H. and Kratz, P. D.: A generalization of the retention index system including linear temperature programmed gas-liquid partition chromatography, J. Chromatogr., https://worldveg.tind.io/record/1766/ (last access: 19 March 2024), 1963.
Wang, C., Yin, L., Zhang, L., Xiang, D., and Gao, R.: Metal oxide gas sensors: sensitivity and influencing factors, Sensors-Basel, 10, 2088–2106, https://doi.org/10.3390/s100302088, 2010.
Zardin, E., Silcock, P., Siefarth, C., Bremer, P. J., and Beauchamp, J.: Dynamic changes in the volatiles and sensory properties of chilled milk during exposure to light, Int. Dairy J., 62, 35–38, https://doi.org/10.1016/j.idairyj.2016.07.005, 2016.
Zeh, G., Koehne, M., Grasskamp, A., Haug, H., Singh, S., and Sauerwald, T.: Towards Artificial Intelligent Olfactory Systems, in: 2022 IEEE International Symposium on Olfaction and Electronic Nose (ISOEN), Aveiro, Portugal, 29 May–1 June 2022, IEEE, 1–2, https://doi.org/10.1109/ISOEN54820.2022.9789600, 2022.
Short summary
Continuous quality monitoring has become increasingly important in industrial processes, such as raw-milk monitoring. This can often be achieved by detecting individual process markers in the gas phase, which requires inexpensive analytical systems. Therefore, an easy-to-implement three-step concept has been developed that aims to bring together the chemical–analytical and sensor–technical sides. This concept is designed to be applicable in a wide variety of cases and to a range of sensors.
Continuous quality monitoring has become increasingly important in industrial processes, such as...