Articles | Volume 9, issue 2
https://doi.org/10.5194/jsss-9-273-2020
https://doi.org/10.5194/jsss-9-273-2020
Regular research article
 | 
20 Aug 2020
Regular research article |  | 20 Aug 2020

Determination of the mean base circle radius of gears by optical multi-distance measurements

Marc Pillarz, Axel von Freyberg, and Andreas Fischer

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Cited articles

Auerswald, M. M., von Freyberg, A., and Fischer, A.: Laser line triangulation for fast 3D measurements on large gears, The International J. Adv. Manufact. Technol., 100, 2423–2433, https://doi.org/10.1007/s00170-018-2636-z, 2019. 
Balzer, F., Schäfer, M., Lindner, I., Günther, A., Stöbener, D., and Westerkamp, J.: Recent advances in optical gear measurements – A new approach for fast measurements of large gears, in: Proceedings of the 6th International Conference on Gears, Garching, VDI-Berichte, Vol. 2255, 5–7 October 2015, Garching, Germany, VDI Wissensforum GmbH, Düsseldorf, Germany, 655–666, 2015. 
Balzer, F., Steffens, N., Stein, M., and Kniel, K.: Traceable measurement of large gears with micron accuracy: a mandatory basis for reliable wind energy systems, in: vol. 59, Engineering for a Changing World: Proceedings; 59th IWK, Ilmenau Scientific Colloquium, Technische Universität Ilmenau, 11–15 September 2017, Ilmenau, 2017. 
Crowther, A., Ramakrishnan, V., Zaidi, N., and Halse, C.: Sources of time-varying contact stress and misalignments in wind turbine planetary sets, Wind Energy, 14, 637–651, 2011. 
Cuesta, E., Álvarez, B., Sánchez-Lasheras, F., Fernández, R., and Gonzalez-Madruga, D.: Feasibility Evaluation of Photogrammetry versus Coordinate Measuring Arms for the Assembly of Welded Structures, in: Advances in Materials Processing Technologies, MESIC2011, vol. 498 of Advanced Materials Research, Trans Tech Publications Ltd, 103–108, https://doi.org/10.4028/www.scientific.net/AMR.498.103, 2012. 
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Short summary
The necessary reliability of wind turbine gearboxes increases the requirements for large gear measurements. However, standard measuring methods reach their limits for large gears with diameters > 1 m. Therefore a scalable optical gear measurement approach is presented. At first, simulation and experimental results prove the principle applicability of the measuring approach for small gear measurements. Geometric parameters of gears can be determined with a single-digit micrometer uncertainty.