This article presents first results from our research on the improvement of post-consumer recycled plastics in a suitable measurement situation on the compounding extruder, where the material is molten and by-products are removed by a vacuum. An extraction system was implemented, and samples were analyzed with laboratory methods. The results give insight into occurring substances and show the feasibility of the technique. Guidelines for an online sampling and monitoring system are derived.

Continuous odor monitoring is becoming increasingly important. Therefore, odor monitoring systems are needed that are less expensive than conventional laboratory equipment and do not require trained personnel. Here, a gas chromatography selective odorant measurement sensor array (GC-SOMSA) system is used as part of the development concept. It correlates a sensor response to a mass spectrometer signal and an odor impression. This allows for a fast and inexpensive characterization suitable for many applications.

Continuous quality monitoring has become increasingly important in industrial processes, such as raw-milk monitoring. This can often be achieved by detecting individual process markers in the gas phase, which requires inexpensive analytical systems. Therefore, an easy-to-implement three-step concept has been developed that aims to bring together the chemical–analytical and sensor–technical sides. This concept is designed to be applicable in a wide variety of cases and to a range of sensors.

Continuous inspection of gases is increasingly important for process monitoring, like fruit ripening. This involves the detection of individual markers in complex gas mixtures, e.g., to indicate spoilage. Unfortunately, classical techniques are lab-bound and resource-intensive. Hence, small, low-cost systems are being developed. Thereto, we propose a sensor system, containing a non-heated gas separation unit and gas sensors combined with a compensation of surrounding temperature effects.